1.Imitation Cloisonne / Synthetic Enamel
Process: a）.Brass stamped with imitation cloisonne / synthetic enamel
b）.Zinc alloy die casting with imitation cloisonne / synthetic enamel
Material: Brass/ Zinc alloy
Enamel: Imitation Cloisonne / Synthetic Enamel
Thickness: Thickness is various depending on the size of design.
Plating: Gold / Antique Gold / Silver / Antique Silver / Nickel / Black Nickel / Antique Nickel / Copper / Antique Copper / Brass / Antique Brass
Epoxy coating: Without
Attachment Various
Color reference: Pantone Color Chart
STEP 1 Stamping Molding
Molds the metal surface to form the design.
STEP 2 Outline Cutting
* Cutting molds are made separately, then cut to the exact outline of the design. * Outline cutting molds may be required depending on the complexity of the design. * If a center hole or cut-out is required, an additional cut-through mold must be used.
STEP 3 Coloring
* Synthetic enamel is carefully hand-filled, one color at a time, using different sized syringes. * Drying. * To prevent defects, a high degree of skill is required in order to keep each color and the correct amount of enamel in the proper area.
STEP 4 Baking
The metal piece is baked at approximately 450F for 12 to15 minutes.
STEP 5 Stoning & Polishing
* Wait until every piece has cooled. * Finish the surface by stoning with a carborundum stone until all excess color has been worn away. * Polish the surface until smooth and shining.
STEP 6 Attachment
Solder attachment onto the back of each piece.
STEP 7 Plating
Plating now can be processed. The quality of plating varies with the length of time the metal is soaked in the plating liquid.
STEP 8 Inspection & Packing
All items are strictly inspected before delivery. Customer’s satisfaction is guaranteed!
2.Brass Stamped with Soft Enamel
Process: Brass stamped with soft enamel
Material: Brass
Enamel: Soft enamel
Thickness: Thickness is various depending on the size of design.
Plating: Gold / Antique Gold / Silver / Antique Silver / Nickel / Black Nickel / Antique Nickel / Copper / Antique Copper / Brass / Antique Brass / Dyed Black
Epoxy coating: With or without ( Optional )
Attachment Various
Color reference: Pantone Color Chart
STEP 1 Stamping Molding
Molds the metal surface to form the design.
STEP 2 Outline Cutting
* Cutting molds are made separately, then cut to the exact outline of the design. * Additional outline cutting molds may be required depending on the complexity of the design. * If a center hole or cut-out is required, an additional cut-through mold must be used.
STEP 3 Attachment
Solder attachment onto the back of each piece.
STEP 4 Plating
Plating now can be processed. The quality of plating varies with the length of time the metal is soaked in the plating liquid.
STEP 5 Polishing
The metal surface is then polished until it is smooth and shiny. This applies to copper material only. Iron can be polished if required, but this will incur a surcharge.
STEP 6 Coloring
* Soft enamel is carefully inserted by hand, one color at a time, using different sized syringes. * Drying. * To prevent defects, a high degree of skill is required in order to keep each color and the correct amount of enamel in the proper area.
STEP 7 Cleaning
Excess col or and impurities are then wiped off the metal surfaces.
STEP 8 Baking
The metal piece is baked at approximately 450F for12 to 15 minutes.
STEP 9 Epoxy Coating
Clear epoxy is then applied to the surface to protect the enamel from color fading and cracking. ( Epoxy coating is optional and provided according to customer’s requirements )
STEP 10 Inspection & Packing
All it ems are strictly inspected before delivery. Customer’s satisfaction is guaranteed!
3.Iron Stamped with Soft Enamel
Process: Iron stamped with soft enamel
Material: Iron
Enamel: Soft enamel
Thickness: Thickness is various depending on the size of design.
Plating: Gold / Antique Gold / Silver / Antique Silver / Nickel / Black Nickel / Antique Nickel / Copper / Antique Copper / Brass / Antique Brass / Dyed Black
Epoxy coating: With or without ( Optional )
Attachment Various
Color reference: Pantone Color Chart
STEP 1 Stamping Molding
Molds the metal surface to form the design.
STEP 2 Outline Cutting
* Cutting molds are made separately, then cut to the exact outline of the design. * Additional outline cutting molds may be required depending on the complexity of the design. * If a center hole or cut-out is required, an additional cut-through mold must be used.
STEP 3 Attachment
Solder attachment onto the back of each piece.
STEP 4 Plating
Plating now can be processed. The quality of plating varies with the length of time the metal is soaked in the plating liquid.
STEP 5 Coloring
* Soft enamel is carefully inserted by hand, one color at a time, using different sized syringes. * Drying. * To prevent defects, a high degree of skill is required in order to keep each color and the correct amount of enamel in the proper area.
STEP 6 Cleaning
Excess colors and impurities are then wiped off the metal surfaces.
STEP 7 Baking
The metal piece is baked at approximately 450F for 12 to15 minutes.
STEP 8 Epoxy Coating
Clear epoxy is then applied to the surface to protect the enamel from color fading and cracking. (Epoxy coating is optional and provided according to customer's requirements.)
STEP 9 Inspection & Packing
All items are strictly inspected before delivery. Customer's satisfaction is guaranteed!
4.Brass Photo Etching
Process: Brass photo-etched with soft enamel
Material: Brass
Enamel: Soft enamel (with or without)
Thickness: 0.8mm (can be increased according to customer’s requirement)
Plating: Gold / Antique Gold / Silver / Antique Silver / Nickel / Black Nickel / Antique Nickel / Copper / Antique Copper / Brass / Antique Brass / Dyed Black
Epoxy coating: With or without ( Optional )
Attachment Various
Color reference: Pantone Color Chart
STEP 1 Transferring
An image of the design is transferred from a photographic negative onto the metal surface through a sensitization process.
STEP 2 Etching
An acid reaction process is then carried out to form the design indentation.
STEP 3 Rinsing
Acids and impurities are then washed off.
STEP 4 Coloring
* Soft enamel is carefully inserted by hand, one color at a time, using different sized syringes. * Drying. * To prevent defects, a high degree of skill is required in order to keep each color and the correct amount of enamel in the proper area.
STEP 5 Baking
The metal piece is baked at approximately 450F for 12 to15 minutes.
STEP 6 Stoning
After the metal board has cooled, the surface is finished by stoning with a carborundum stone until all excess color has been worn away.
STEP 7 Outline Cutting
* Cut the metal board in rows. * Cut individual designs in custom outlines ( min. metal outline thickness: 0.8mm ).
STEP 8 Attachment
Solder attachment onto the back of each piece.
STEP 9 Plating
Plating now can be processed. The quality of plating varies with the length of time the metal is soaked in the plating liquid.
STEP 10 Epoxy Coating
Clear epoxy is then applied to the surface to protect the enamel from color fading and cracking. (Epoxy coating is optional and provided according to customer's requirements.)
STEP 11 Inspection & Packing
All items are strictly inspected before delivery. Customer's satisfaction is guaranteed!
5.Laser/Silk Screen Printing
Process: Silk screen printing
Material: Brass / Stainless Steel / Aluminum
Enamel: 0.8 mm (can be increased according to customer’s requirement)
Plating: Gold / Silver / Nickel / Copper (For Brass Material only)
Epoxy coating: With
Attachment Various
Color reference: Pantone Colour Chart
STEP 1 Developing the Negative
Artwork or files supplied by the customer are used to produce films for each color.
STEP 2 Making the Printing Plate
* One color is printed at a time with corresponding design. * Product is dried in an oven before the next color is printed.
STEP 3 Cutting
* The metal board is cut in rows. * Individual designs are cut in custom outline.
STEP 4 Attachment
Solder attachment onto the back of each piece.
STEP 5 Plating (For Brass material only)
Plating now can be processed. The quality of plating varies with the length of time the metal is soaked in the plating liquid.
STEP 6 Epoxy Coating
Clear epoxy is then applied to the surface to protect the enamel from color fading and cracking. We strongly recommend that printed articles be ordered with epoxy protection, in order to improve the lifetime and quality of the article.
STEP 7 Inspection & Packing
All items are strictly inspected before delivery. Customer's satisfaction is guaranteed!
* Bolder designs are recommended in order to prevent any unsatisfactory coloring caused by lines and figures that are too thin or too small.
6.Offset Printing
Process: Offset print
Material: Brass / Stainless Steel / Aluminum
Thickness: 0.8mm (can be increased according to customer’s requirement)
Plating: None
Epoxy coating: With
Attachment Various
Color reference: C.M.Y.K.
STEP 1 Making the Negative
Artwork, films or files from the customer are used to produce films for each color (C.M.Y.K.).
STEP 2 Making the Printing Plate
Based on the films, one printing plate for each color (C.M.Y.K.) is produced for the design.
STEP 3 Printing
* One color at a time is printed with corresponding design. * Dried in oven before printing another color.
STEP 4 Cutting
* Metal board is cut in rows. * Individual designs cut in custom outline.
STEP 5 Attachment
Attachment is glued on to the back of each piece.
STEP 6 Epoxy Coating
Clear epoxy is applied to the surface to protect the enamel from color fading and cracking. We strongly recommend that printed articles be ordered with epoxy protection, in order to improve the lifetime and quality of the article.
STEP 7 Inspection & Packing
All items are strictly inspected before delivery. Customer's satisfaction is guaranteed!
7.Zinc Alloy Die Casting
Process: Zinc Alloy Die Casting
Material: Zinc Alloy
Thickness: Up to requirements
Plating: Gold / Antique Gold / Silver / Antique Silver / Nickel / Black Nickel / Antique Nickel / Copper / Antique Copper / Brass / Antique Brass / Dyed Black
Epoxy coating: With or without
Attachment Various
Color reference: Pantone Color Chart
STEP 1 Making the Mold
Computerized system is used to engrave your design on to the mold surface.
STEP 2 Injection
Material injected in to the mold
STEP 3 Elimination
On completion of injection, waste material is eliminated to reveal the completed design.
STEP 4 Attachment
The back attachment is spot welded on to each piece.
STEP 5 Polishing
The surface of the metal is polished until smooth.
STEP 6 Plating
Various plating colors can now be processed. The quality of plating varied with the length of time the metal is immersed in the plating solution.
STEP 7 Coloring
The design indentations are carefully hand-filled one color at a time using different size syringes, and placed to dry. This process requires a high degree of skill in keeping each color and the right amount of enamel in the designated area to prevent defective workmanship.
STEP 8 Inspection and Packing
All items are strictly inspected before delivery. Customer's satisfaction is guaranteed!
8.Spin Casting
Process: Spin Casting
Material: Pewter / Zinc Alloy*
Enamel: Soft Enamel
Thickness: Up to requirements
Plating: Gold / Antique Gold / Silver / Antique Silver / Nickel / Black Nickel / Antique Nickel / Copper / Antique Copper / Brass / Antique Brass / Dyed Black
Epoxy coating: With or without
Attachment Various
Color reference: Pantone Colour Chart
STEP 1 Making the Mold
Making a master first, then use the master to create a rubber mold under high temperature and pressure.
STEP 2 Spin Casting
Material spin cast into the mold.
STEP 3 Elimination
On completion of injection, waste material is eliminated to reveal the completed design.
STEP 4 Attachment
The back attachment is fixed on to each piece.
STEP 5 Polishing
The surface of the metal is polished until smooth.
STEP 6 Plating
Various plating colors now can be processed. The quality of plating varied with the length of time the metal is immersed in the plating solution.
STEP 7 Coloring
The items are carefully hand-filled with one color at a time by using different size of syringes. Items placed to dry. This process precises in keeping each color and the right amount of enamel in the designated area to prevent defective workmanship.
STEP 8 Inspection and Packing
All items are strictly inspected before delivery. Customer's satisfaction is guaranteed! |
